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  Tube Bending Machines, Electro Pneumatics, India

Single axis NC Tube bending machines

Specifications

Model

Unit

30 NCX

30 NCXR

65 NCX

65 NCXR

100 NCX

100 NCXR

150 NCX

150 NCXR

200 NCX

200 NCXR

325 NCX

325 NCXR

Tube OD capacity (D

mm

6 to 30

10 to 65

25 to 114

63 to 168

80 to 219

130 to 325

Max. tube thickness (t)

mm

2

6

7

12

13

13

Max. bend radius (CLR)

mm

120

300

500

600

600

1000

Min. bend radius

mm

20

24

38

126

160

260

Min. bend radius

in terms of D

1.5D

1.5D

1.5D

2D

2D

2D

Length of mandrel

m

2

2

2

3

3

4

Bend speed (Accuracy)

deg/s (deg)

30 (+/- 0.2)

18(+/- 0.2)

12(+/- 0.2)

3(+/- 0.25)

2(+/- 0.25)

2(+/- 0.25)

Motor power

kW

3.7

7.5

15

30

37

55

Weight (approx)

kg

1300

1500

2300

3000

4500

5000

8500

25000

45000

Features

  • Minimum 1.5 D/ 2D bending, based on model
  • Bend angle range=5 to 180 degrees (DOB)
  • Programmable DOB in automatic open loop control. Pre-selectable POB (in NCXR series)
  • No.of multi-plane bends settable=8 (POB&DBB)
  • User-friendly microprocessor based numerical controller SMARTBEND 410 with color LCD monitor and keyboard access, advanced on-line diagnostics, display of on-going process, status of inputs/outputs and error messages
  • Memory capacity of 1000 program
  • Perfect quality bends by programmable bending angle and preset bending sequence
  • Precision bending tooling to suit your component
  • Manifold style hydraulics

Options

  • Increased bend radius (on select models)
  • Independent pressure die assist control and booster units for tight bending with CLR < 1.5 D
  • Extra mandrel length to suit component requirements
  • Hydraulic chucking arrangement
  • Automatic mandrel and machine lubrication
  • Hydraulic oil cooler
  • Safety features such as safety mat and safety flap on bend arm
  • Expended arm and reduced spindle height for specific applications
  • Special tooling such as split tools, heated tools, etc
  • Hydraulic actuator for split tooling to bend rectangular/square and other shapes
  • Counter-clockwise bending

Note: D=tube outside diameter, t = tube wall thickness, CLR = centre line radius, DOB = degree of bend, POB= plane of bend, DBB= distance between bends

Automatic 3 Axes CNC Tube Bending machines

Model

Unit

16 CNC3X

30 CNC3X

65 CNC3X

100 CNC3X

150 CNC3X

Tube OD capacity (D

mm

3 to 16

6 to 30

10 to 65

25 to 114

63 to 168

Max. tube thickness (t)

mm

2

2

4

7

8

Max. bend radius (CLR)

mm

70

120

300

500

600

Min. bend radius

mm

12

20

24

38

126

Min. bend radius

In terms of D

1.5 D

1.5 D

1.5 D

1.5 D

2 D

Length of mandrel

m

2

3

3

4

6

Carriage travel

m

1

2

2

2

3

Speed (Accuracies)

Push

mm

1200 (+/- 0.1)

750 (+/- 0.1)

650 (+/- 0.1)

400 (+/- 0.1)

200 (+/- 0.2)

Turn

deg/s

500 (+/- 0.1)

300 (+/- 0.1)

300 (+/- 0.1)

120 (+/- 0.1)

50 (+/- 0.2)

Bend

deg/s

150 (+/- 0.1)

120 (+/- 0.1)

60 (+/- 0.1)

30 (+/- 0.1)

15 (+/- 0.2)

Motor power

kW

5

7.5

15

22

37

Weight (approx)

kg

1250

2500

3500

9000

15000

For ferrous with UTS of 45 kg/mm2.

Standard bend direction is clockwise. Power supply: 415V, 50 Hz, 3-phase AC.

Features

  • Minimum 1.5 D/ 2D bending, based on model
  • Bend angle range=5 to 180 degrees (DOB)
  • Fully programmable individual axis movement with closed loop position and velocity feedback control.
  • Drop away clamping system, hydraulic mandrel extractor unit, tube/ mandrel support, and automatic machine lubrication
  • Precision bend tooling to suit component, on request
  • User-friendly interface
  • High productivity

Options

  • Extra mandrel length to suit component
  • Automatic mandrel lubrication
  • Hydraulic oil chilling unit
  • Safety features such as safety mat and safety flap on bend arm
  • Expended arm and reduced spindle height for specific applications
  • Special tooling such as split tools, heated tools, etc
  • Hydraulic actuator for split tooling to bend rectangular/square and other shapes
  • Counter-clockwise bending

Note: D=tube outside diameter, t = tube wall thickness, CLR = centre line radius, DOB = degree of bend, POB= plane of bend, DBB= distance between bends

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